The Sponson Plate
Photographs show that the hull Sponsons have a "lip" in the form of a thin, flat plate that sits flush with the side, but sticks out under the gun when it is in the carrying position against the hull.

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I assume (?) this has something to do with water run-off. The picture above is of a casemate on the SMS Ostfriesland which shows this flat plate. This pictures is from Tom Tanner's excellent web site: Imperial German Navy in World War I. (see the References and Resources page). On the Deutschland class, however, this lip turns down at a angle at the tip.
My Solution
To make a plate thin and strong enough, my friend Peter Lineau suggested I use brass. So, I cut the plates from brass sheet and glued them into place with epoxy.

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Joining to the Hull
On the bow and stern end of the ship, there is a plate that joins the casemates with the side on a slight angle. These were made from styrene plastic and glued into place.

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